Install and Operate 3, 5 and 10Kw, (Gas) 5, 10, and 15Kw, Diesel Generator SetsIntroduction - ss0018a0010Lesson 1: Install and Operate the 3-KW Gas Generator Set - ss0018a0011Figure 1. Gasoline Generator Set, 3-KW, Model MEP-016ATable 1. PU-617/M ComponentsFigure 3. Power Unit PU-625/G with Accessories, ACKS, and ReelsFigure 4. Power Unit PU-628/G Setup for Operation, Rear ViewInstallation and Operation of Power Units.Preparation for starting.Figure 6. Generator Set MEP-016A Fuel SystemFigure 7. Generator Set MEP-016A Load TerminalsFigure 8. Output Selector SwitchFigure 9. Engine ControlsFigure 10. Generator Set MEP-016A Controls and InstrumentsElectric starting instructions for MEP-016A.Figure 11. Electric Starting Instructions for Generator Set MEP-016A - ss0018a0024Figure 11. Electric Starting Instructions for Generator Set MEP-016A - ss0018a0025Figure 12. Manual Start of MEP-016AFigure 13. Operating Instructions for MEP-016ALoad transfer.Figure 14. Power Unit, PU-625/G (Less Fixed Racks)Operation under unusual conditions.Operation in extreme heat.Operation in salt water areas.Lesson 1 Practice Exercise (Performance/Test Ver. 1Lesson 1 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0034Lesson 1 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0035Lesson 1 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0036Lesson 1 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0037Lesson 1 Practice Exercise (Performance-Oriented/Test Ver. 2)Lesson 1 Practice Exercise (Performance-Oriented/Test Ver. 2)-cont. - ss0018a0039Lesson 1 Practice Exercise (Performance-Oriented/Test Ver. 2)-cont. - ss0018a0040Schematic Drawing - ss0018a0041Lesson 2: Install and Operate the 5- and 10-KW Gas Generator SetsCharacteristics of 10-kw Gas Generator.Figure 16. HandbrakesFigure 18. Rear Landing LegFigure 19. CanvasFigure 21. Splash ShieldFigure 22. Ground Wire LocationsTable 4. Cable ConnectionsFigure 23. Load TerminalsFigure 24. Control Panel AssemblyTable 5. Phase Switch Selection PositionsFigure 26. Fuel CanFigure 27. Three-Way Fuel Selector SwitchTable 6. PMCS for 5- and 10KW Gas GeneratorsFigure 28. Oil Pan BaffleFigure 29. Air Cleaner Intake ShutterFigure 31. 5-KW Control PanelFigure 33. Strat/Stop SwitchFigure 34. FlangeFigure 35A. Circuit BreakerFigure 35B. Governor ControlLesson 2 Practice Exercise (Performance/Test Ver.1)Lesson 2 Practice Exercise (Performance/Test Ver.1)-cont. - ss0018a0064Lesson 2 Practice Exercise (Performance/Test Ver.1)-cont. - ss0018a0065Lesson 2 Practice Exercise (Performance/Test Ver.1)-cont. - ss0018a0066Lesson 2 Practice Exercise (Performance-Oriented/Test Ver.2)Lesson 2 Practice Exercise (Performance-Oriented/Test Ver.2)-cont.Schematic Drawing - ss0018a0070Lesson 3: Install and Operate the 5- and 1-KW Diesel Generator SetsInstallation of 5- and 10-kw Diesel Generators.Figure 37. Front Landing LegFigure 40. Canvas RolledFigure 41. Splash ShieldFigure 42. Ground Wire LocationFigure 43. GroundingFigure 44. Reconnection SwitchTable 7. PMCS Table for 5- and 10-KW Diesel Generator Sets5- and 10-kw Diesel Operations.Figure 45. Control PanelOperation in extreme cold.Lesson 3 Practice Exercise (Performance/ Test Ver. 1)Lesson 3 Practice Exercise (Performance/ Test Ver. 1)-cont. - ss0018a0085Lesson 3 Practice Exercise (Performance/ Test Ver. 1)-cont. - ss0018a0086Lesson 3 Practice Exercise (Performance/ Test Ver. 1)-cont. - ss0018a0087Lesson 3 Practice Exercise (Performance-Oriented/Test Ver. 2)Lesson 3 Practice Exercise (Performance-Oriented/Test Ver. 2)-cont. - ss0018a0089Lesson 3 Practice Exercise (Performance-Oriented/Test Ver. 2)-cont. - ss0018a0090Schematic Drawing - ss0018a0091Lesson 4: Install and Operate the 15-KW Diesel Generator Set - ss0018a0092Installation of 15-kw diesel generator.Figure 47. Rear Landing LegFigure 48. Front Landing LegFigure 49. GroundingFigure 50. Access DoorsFigure 51. Reconnection BoardFigure 52. Plate and Sleeve AssemblyFigure 53. Terminal BoardInspect the fuel selector valveTable 8. PMCS for 15-KW Diesel Generator SetTable 8. PMCS for 15-KW Diesel Generator Set-cont.Starting the generator.Figure 54. Control PanelStopping the generator.Lesson 4 Practice Exercise (Performance/Test Ver. 1)Lesson 4 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0108Lesson 4 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0109Lesson 4 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0110Lesson 4 Practice Exercise (Performance/Test Ver. 1)-cont. - ss0018a0111Lesson 4 Practice Exercise (Performance-Oriented/Test Ver. 2)Lesson 4 Practice Exercise (Performance-Oriented/Test Ver. 2)-cont.Schematic Drawing - ss0018a0114Answers to Practice Exercises (Performance-Oriented)Answers to Practice Exercises (Performance-Oriented)-cont.End-Of-Sub-Course Practice Exercise (Performance)LO1: 3-KW Gas Generator Set-cont. - ss0018a0118LO1: 3-KW Gas Generator Set-cont. - ss0018a0119LO1: 3-KW Gas Generator Set-cont. - ss0018a0120LO2: 5- and 10-KW Gas Generator SetLO2: 5- and 10-KW Gas Generator Set-cont. - ss0018a0122LO2: 5- and 10-KW Gas Generator Set-cont. - ss0018a0123LO2: 5- and 10-KW Gas Generator Set-cont. - ss0018a0124LO2: 5- and 10-KW Gas Generator Set-cont. - ss0018a0125LO3: 5-KW and 10-KW Diesel Generator SetLO3: 5-KW and 10-KW Diesel Generator Set-cont. - ss0018a0127LO3: 5-KW and 10-KW Diesel Generator Set-cont. - ss0018a0128LO4: 15KW Diesel Generator SetLO4: 15KW Diesel Generator Set-cont. - ss0018a0130LO4: 15KW Diesel Generator Set-cont. - ss0018a0131LO4: 15KW Diesel Generator Set-cont. - ss0018a0132